Every hour, thousands of tonnes of goods move through global logistics networks, encompassing everything from frozen foods and pharmaceuticals to electronics and industrial components.
The worldwide movement of goods relies on a robust foundation capable of withstanding repeated handling, racking, and transportation — the plastic pallet.
Consider this: The global plastic pallet market is estimated to be valued at approximately USD 8.8 billion in 2025, with a forecast to reach USD 15.4 billion by 2035. This market growth is propelled by increasing adoption of plastic pallets driven by benefits such as improved hygiene, enhanced durability, and heightened sustainability across industries like food and beverage, pharmaceuticals, and retail¹.
Additionally, the global logistics market, the broader context for pallets, is projected to expand significantly, with an expected valuation surpassing USD 8 trillion by 2030². This growth is supported by factors including globalisation of trade, rising e-commerce volumes, and demand for faster delivery times, all underscoring the critical need for durable, efficient material handling solutions like plastic pallets.
At IntracoPallet, we top-quality plastic pallets to be a measurable result of engineering precision and process control.
Since starting up in 1994, we have grown into Malaysia’s leading manufacturer of plastic pallets, producing more than 4.5million units every year. Based in Kuala Lumpur, we serve industries that demand consistency, hygiene, and durability at scale.
Every pallet that leaves our facility is tested under stringent quality standards, load and impact trials, and sustainability checks aligned with the GRS (Global Recycled Standard) and SMETA standards. Through these efforts, and with multiple recognitions for export excellence, product innovation, and environmental leadership, we continue to set the benchmark for warehouse solutions across Asia.
Quality that begins with design and testing
At IntracoPallet, quality doesn’t happen by chance – it begins with rigorous testing and design. Each product starts with random raw material qualification and testing, as all good products stem from quality raw materials.
The next step involves precision CAD modelling and flow simulation analysis, ensuring optimal material distribution in every rib and joint. This engineering process helps us create pallets that can endure heavy loads without compromising on weight efficiency.
Once in production, every batch is governed by our BS EN ISO 9001:2015 quality management system, which ensures dimensional accuracy and consistency across thousands of units. At the same time, our adherence to BS EN ISO 14001:2015 guarantees that manufacturing remains environmentally responsible, minimising waste and energy consumption.
Furthermore, we go beyond the standard tests required in the industry. Each design undergoes deflection, impact, and static load assessments to ensure it performs reliably, whether used in pharmaceutical facilities, automated warehouses, or export logistics. This multi-layered approach allows us to deliver products that are not just strong but dependable over years of use.
Precision manufacturing at scale
As one of the largest South East Asian manufacturers of plastic pallets, we understand that scaling production must never mean compromising control. That is why we combine high-pressure injection moulding with automated inspection systems to maintain uniformity in every pallet. Even a millimetre of deviation can affect warehouse automation systems, and we ensure that never happens.
Moreover, we operate under a closed-loop recycling system, reclaiming both rejected components and used materials. These are processed and reintegrated into new products, helping us reduce waste and maintain compliance with Global Recycled Standard (GRS) certification.
Additionally, we’ve doubled down on our commitment to Operation Clean Sweep (OCS) by installing filters in our factory compound to ensure zero leakages throughout the pallet manufacturing process.
All of this means that we aren’t only producing more efficiently, but also more sustainably.
So, whether you need lightweight shipping pallets or a heavy duty pallet for high-rack storage, our precision-driven process ensures the same level of performance, reliability, and environmental accountability.
Recognised and certified for excellence
We believe recognition should be earned, not claimed. Our facilities and products are validated through internationally recognised certifications such as ISO 9001, ISO 14001, and GRS, and are SMETA, GMP, HACCP, RoHS compliant with. Our pallets also come with the SIRIM Eco-label and are aligned with MyHijau.
These certifications serve as evidence of how seriously we take product safety, sustainability, and ethical manufacturing. Because of these high standards, we have been honoured with the SME Export Excellence Award, SME Green Excellence Award, and MIHAS Product Excellence Award.
Together, these achievements highlight our long-standing commitment to producing recyclable plastic pallets that meet global performance expectations while supporting responsible business practices.
Awards and certifications at a glance
Our pursuit of excellence has been recognised both locally and internationally through a range of certifications and awards that reflect our product quality, sustainability, and innovation.
Awards:
- SME Export Excellence Award
- SME Green Excellence Award
- MIHAS Product Excellence Award
Certifications and compliance:
- BS EN ISO 9001:2015 Quality Management System
- BS EN ISO 14001:2015 Environmental Management System
- SIRIM Green Label (ISO 14024 Type I ECO-Label)
- Global Recycled Standard (GRS)
- SMETA (Sedex Members Ethical Trade Audit)
- GMP, HACCP, and RoHS Verified
- MyHijau certification
These milestones reaffirm our position as a manufacturer that upholds the highest standards of production, ethics, and environmental responsibility.
Pallets built for all applications
Every industry has unique material handling challenges. That’s why we have developed a comprehensive range of pallet solutions tailored to both warehouse and shipping environments.
Warehouse
- A-Series (ASRS Pallets): Reinforced for Automated Storage and Retrieval Systems (ASRS), offering high strength and minimal deflection for automation compatibility.
- P-Series (Pharmaceutical Pallets): Smooth, flat-surfaced pallets designed for GMP-compliant cleanroom environments, ensuring the highest hygiene levels.
- S-Series (Super Hygiene Pallets): Designed for HACCP and GMP facilities, combining hygiene and strength for industries like food, beverage, and printing. Many models are steel-reinforced.
- H-Series (Heavy Duty Pallets): Our most robust range supports up to 1,500 kg dynamic loads and 6000 kg static loads, delivering long-term value for both racking and transport.
- M-Series (Medium Duty Pallets): Balanced in strength and weight, ideal for medium-duty stacking and light racking. Available in single-sided and double-deck options.
Shipping
- X-Series (Cargo Pallets): Ultra-lightweight and nestable, made of 100% recycled materials, and ideal for one-way shipments and export applications while maintaining excellent dynamic load performance.
Each model represents our commitment to helping you achieve higher operational efficiency with safer, cleaner, and more recyclable warehouse solutions.
Continuous improvement equals long-lasting trust
We view quality as an ongoing responsibility. To stay ahead, we regularly upgrade our processes, collaborate with research partners, and invest in advanced moulding technology.
At the heart of this commitment is our in-house R&D and Quality Control laboratory, where every new design, material, and mould undergoes rigorous testing for load capacity, impact resistance, and dimensional accuracy. This hands-on approach allows us to refine our pallets from prototype to production, ensuring consistent performance across every model.
Our in-house recycling program and ISO 14001 environmental framework further support continuous improvement by reducing waste and improving material efficiency. These systems work together to create a manufacturing cycle that is smarter, cleaner, and more sustainable.
Ultimately, our mission is simple: to help you run a smarter, more sustainable operation. Whether you manage a warehouse, logistics network, or production line, we provide the reliable foundation that keeps your supply chain moving.
Contact us today to discover how IntracoPallet’s award-winning, ISO-certified, and recyclable plastic pallets can strengthen your business from the ground up.
You can learn more about our sustainability efforts here.
